What are the key points to pay attention to when choosing a fully automatic transformer winding machine

The fully automatic transformer winding machine is an intelligent equipment for transformer production. Although many winding machine manufacturers say that their transformer winding machines are universal winding machines with strong adaptability, this is not the case. No winding machine can be used for all transformer winding processes. They are all targeted. Pay attention to the following seven key points:

1. The size and classification of the specific transformer, roughly confirm the major types of transformer winding machines that may be needed. For example, a typical large transformer has a large internal winding, which requires a large transformer winding machine, which usually belongs to a horizontal winding machine, while a small high-frequency transformer is usually used for power adapters of various electrical appliances, and a high-speed winding machine is usually used!

2. The material of the enameled wire or paper-wrapped wire (copper wire or aluminum wire) selected for the wire package has different tensile strengths. If both are available, the copper wire shall prevail.

3. A high and low voltage horizontal transformer winding machine can produce a variety of transformer wire packages, including special transformers that may be produced. Therefore, it is necessary to clarify the wire specifications used (copper wire, aluminum wire) and the maximum number of wires that can be wound in parallel at the same time. This is conducive to the selection of the equipment. Pay attention to whether the torque of the equipment is sufficient.

4. The selection of the speed of the high and low voltage horizontal transformer winding machine is directly related to the wire package produced. The larger the wire package diameter and the wire specification, the smaller the speed adjustment range. Small transformer winding machines are generally around 0-300r/min. Medium-sized ones are around 0-160r/min. Large transformer winding machines are around 0-20r/min.

5. The speed change mechanism of the fully automatic transformer winding machine, the transformer winding machine speed reduction mechanism consists of a reducer and a frequency converter. The reducer is a 1400r/min motor that reduces the speed to about 300, thereby increasing the torque. The frequency converter can adjust the winding machine from 0-300r/min steplessly.

6. The reducer of the fully automatic transformer winding machine can be divided into various types of reducers produced by the manufacturer or purchased according to national standards. Commonly used reducer mechanisms include RV, cycloid, spiral bevel gear, helical gear, hardened tooth surface, cylindrical bevel gear, etc. Due to differences in product quality, transmission efficiency, service life, etc., all prices are also different. Be sure to ask clearly when purchasing.

7. Parameters such as the diameter range of the wire required for the production of the transformer and the overall effective winding length range.